SCROLL

Challenges of High Mix Low Volume Syringe Packaging

Manual syringe packaging often involves handling small batches—a repetitive and tedious task prone to human error. It can also pose safety risks, particularly when working with needles and fragile glass components. Existing automation solutions are built for high-volume operations; they are bulky, expensive, and lack the flexibility needed for low-volume, high-mix production environments.

Compact and Scalable

The Dorna syringe packaging system combines the Dorna TA robot, linear rail, custom pneumatic gripper, and AI-powered vision into a compact solution that fits on a standard desk—and scales easily with additional functionalities.

AI powered vision

The vision system automatically detects missing or defective syringes, and the robot deposits them into a designated rejection tray. The complete inspection and handling cycle takes approximately 2 seconds per syringe, outperforming manual labor in both speed and consistency.

Flexible Design

The modular and expandable Dorna platform makes it easy to adapt the system for different syringe types or to integrate new functionalities into existing setups.

Quick ROI

Dorna’s efficient integration tools and cost-effective design make it a perfect fit for high-mix, low-volume lab workflows—where conventional automation systems are often too expensive and slow to justify.

Apl dorna 2

Save costs, boost productivity, and reduce errors

Contact us to learn how our automation solutions can support your high-mix, low-volume lab applications.